Drum Loading in Containers — How Many 55-Gallon Drums Fit?
The standard export unit for liquids is the 55-gallon (208 L) steel drum, about Ø 585 × 880 mm. The count that fits in a container depends on three choices: palletized or floor-loaded, one layer or two, and — the one people forget — what the liquid weighs. This page gives the numbers for all three, plus IBC totes, with worked weight checks you can redo for your own product.
1. The units: drum and IBC dimensions
| Unit | Dimensions | Volume | Tare weight | Full of water (1.0 kg/L) |
|---|---|---|---|---|
| 55-gal steel drum | Ø 585 × 880 mm | 208 L (55 gal) | ≈ 18 – 22 kg | ≈ 226 – 230 kg |
| 30-gal drum | Ø 480 × 720 mm | 114 L (30 gal) | ≈ 12 – 15 kg | ≈ 126 – 129 kg |
| IBC tote | 1200 × 1000 × 1160 mm | 1,000 L | ≈ 55 – 65 kg | ≈ 1,060 kg |
| 5-gal pail | Ø 290 × 380 mm | 19 L (5 gal) | ≈ 1 kg | ≈ 20 kg |
2. How many drums fit: the capacity chart
Palletized (4 drums per pallet)
| Container | One pallet layer | Two pallet layers | What limits it |
|---|---|---|---|
| 20GP | 8 pallets = 32 drums | 48 – 64 drums | Space first; density decides if the second layer is 16 or 32 drums |
| 40GP / 40HQ | ≈ 11 pallets = 44 drums | 64 – 88 drums | Often weight before space |
Floor-loaded (no pallets, upright, two layers)
| Container | Drums per layer | Two layers | Weight check (water) |
|---|---|---|---|
| 20GP | ≈ 40 (10 rows × 4) | ≈ 80 drums | 80 × 226 ≈ 18.1 t ✅ under 28 t |
| 40GP | ≈ 80 (20 rows × 4) | ≈ 160 by volume | 160 × 226 ≈ 36.2 t ❌ capped at ≈ 124 drums |
Floor math: drum Ø 585 mm; a 20GP floor (5,898 × 2,352 mm) takes 10 rows of 4; two upright layers reach 1,760 mm — under the 2,393 mm internal height. Figures assume tight stowage with dunnage; add 2–5 cm of clearance per row for lashing and the count drops by a row or two.
3. The weight check that decides the real number
Payload ceilings are nearly identical for 20ft and 40ft boxes (≈ 28,000 kg). So the denser your liquid, the less container you can fill:
| Liquid (example) | Density | Per drum (gross) | 20GP floor-loaded limit |
|---|---|---|---|
| Water-like (juice, latex) | 1.0 kg/L | ≈ 228 kg | 80 drums ≈ 18.2 t ✅ volume-limited |
| Lubricating oil | 0.88 kg/L | ≈ 205 kg | 80 drums ≈ 16.4 t ✅ volume-limited |
| Glycerine | 1.26 kg/L | ≈ 284 kg | 28,000 ÷ 284 ≈ 98 → the 80 that fit are fine ✅ |
| Caustic soda solution 50% | 1.53 kg/L | ≈ 340 kg | 28,000 ÷ 340 ≈ 82 drums — right at the edge ⚠️ |
| Concentrated sulphuric acid | 1.84 kg/L | ≈ 405 kg | 28,000 ÷ 405 ≈ 69 drums — weight decides ⚠️ |
4. IBC totes per container
| Container | Per layer | Stacked (2 layers) | Weight check (water, 1,060 kg each) |
|---|---|---|---|
| 20GP | 8 (4 × 2) | 16 IBC | 16 × 1,060 ≈ 17 t ✅ |
| 40GP | 20 (10 × 2) | 40 by volume | 40 × 1,060 ≈ 42.4 t ❌ capped at ≈ 26 IBC |
Two stacking caveats: the IBCs must be rated for stacking (check the plate — most are rated for a 2-high stack at a stated density), and the lower layer's cage carries the full dynamic load at sea. For products denser than about 1.3 kg/L, most IBC stacking ratings no longer allow a second layer.
5. Securing and compliance basics
Upright, chocked, braced
Liquids ship upright — bungs above the liquid line, stacking loads carried by the drum walls and roll rings as designed. Floor-loaded rows get dunnage boards between layers, chocking at the roll rings, and a braced bulkhead or airbags at the door end so the first row can't slam the doors on a braking ship or truck.
Dangerous goods change the rules
UN-rated drums (1A1, 1A2, 1H1…) carry the packing-group rating your product needs; IMDG segregation can forbid certain combinations in the same box; and many lines demand a declared gross weight per drum on the DG declaration. None of the counts above override DG rules — when in doubt, the DG declaration wins.
6. Frequently asked questions
- How many 55-gallon drums fit on one pallet?
- 4 drums on a 48 × 48 in or 1,200 × 1,200 mm pallet is the standard export pattern; 3 on a 48 × 40 in GMA pallet if you want zero overhang. Stack drums one high per pallet — pallets are then stacked as units if the product density allows.
- Is floor-loading drums worth the extra labour?
- In a 20GP, yes when origin labour is cheap and the consignee can hand-unload: 80 drums vs 32–64 palletized on the same box. In a 40ft, usually no — the payload ceiling erases most of the gain, and you're left with the handling cost.
- Can I mix drums and cartons in one container?
- Yes — drums go in first (heavy, floor level, against the front wall), cartons fill the space above and behind. Keep the centre of gravity low and slightly forward of mid-length, and never stack cartons so high over drums that they can topple into the voids between drum tops.
- What's the maximum stack height for drums?
- In transit, drums are normally loaded one high per pallet, pallets two layers high; floor-loaded drums go two upright layers with dunnage between. Static warehouse storage can go higher, but ocean vibration cuts safe stacking roughly in half compared with a warehouse floor.
- How do I plan this in the calculator, given it packs boxes rather than cylinders?
- The tool arranges box-shaped cargo, so enter drums the way you would book them: either the whole loaded pallet as one line (pallet footprint × total height, gross weight, quantity) or a single drum as its bounding box — diameter × diameter × height, e.g. 585 × 585 × 880 mm for a 55-gallon drum. Because a bounding box wastes the crescent-shaped gaps between round bodies, the count it returns is a conservative floor, never a figure you cannot physically load. The trade-off: it does not exploit those gaps either, so a hand-loaded floor stack can beat it in practice. Check the Container Loading Calculator result against the tables above and take the lower number when weight is tight.
Enter your loaded drum pallet as a cargo line and see the exact container count and layout
Open the Container Loading Calculator →